90 amp wire size

For 90 amps, use 3 AWG copper or 2 AWG aluminum wire when the breaker and terminals are rated 75 °C. In NM-B cable (Romex), which is limited to the 60 °C column, a 90 amp circuit needs 2 AWG copper.

90 amp wire size by termination rating

Wire size for a 90 amp circuit by termination temperature rating (60 °C: NM-B cable; 75 °C: THHN and most breakers), with the ground wire
Termination ratingCopperAluminum
60 °C, NM-B2 AWG1/0 AWG
75 °C, THHN3 AWG2 AWG
Ground wire8 AWG6 AWG

90 amp wire size by distance at 240 V

Sizes that keep the voltage drop within 3% on a 240 V circuit loaded to the full 90 A, 75 °C terminations. The copper ground wire grows with the hot wires on long runs.

Wire size for a 90 amp, 240 V circuit by one-way distance, keeping the voltage drop within 3%
One-way distanceCopperDropCopper groundAluminumDrop
25 ft3 AWG0.5%8 AWG2 AWG0.6%
50 ft3 AWG0.9%8 AWG2 AWG1.2%
100 ft3 AWG1.8%8 AWG2 AWG2.4%
150 ft3 AWG2.8%8 AWG1 AWG2.8%
200 ft2 AWG2.9%6 AWG2/0 AWG2.4%
300 ft1/0 AWG2.7%4 AWG3/0 AWG2.8%
3/02/01/01230100200300Wire size, AWG / kcmilOne-way distance, ft25 ft50 ft100 ft150 ft200 ft300 ftCopperAluminum3/02/01/0123050100150200250300Wire size, AWG / kcmilOne-way distance, ft25 ft50 ft100 ft150 ft200 ft300 ftCopperAluminum
  • Copper
  • Aluminum
Wire size for 90 A at 240 V by distance, within 3% voltage drop.

Check your own 90 amp run

What are you sizing for?
A
ft

From the panel to the load, not there and back

Voltage
Conductor
Termination rating
Result
3 AWG copper

Ampacity sets the size; the voltage drop is within 3%.

Breaker
90 A
Voltage drop
2.2 V (0.9%)
Volts at the load
237.8 V
Ground wire
8 AWG copper

How it is calculated

  1. Breaker: 90 A rounded up to a standard size = 90 A.
  2. Smallest copper conductor rated for 90 A at 75 °C: 3 AWG.
  3. Drop = 2 × K × 90 A × 50 ft ÷ 52,620 cmil = 2.21 V, target 3% of 240 V.
Panel90 A240 V3 AWG copper50 ft one wayLoad237.8 V

What a 90 amp circuit is used for